Chili Mac Cheesy Bake

Category: Quick and Satisfying Dinner Solutions for Busy Weeknights

This dish features tender macaroni folded into a rich, savory chili made with seasoned ground beef, bell pepper, kidney beans, and tomatoes. A creamy cheese sauce ties it all together before being topped with extra cheddar cheese and baked until perfectly melted and bubbly. Each bite delivers a comforting blend of meaty chili and creamy macaroni, making it an ideal choice for family dinners or gatherings. Serve hot and garnish with fresh parsley for an inviting, home-style touch.

Chef with a smile, ready to cook and serve.
Updated on Sat, 26 Jul 2025 11:11:25 GMT
A bowl of chili mac. Pin
A bowl of chili mac. | yummygusto.com

When the craving for comfort food hits, this chili mac brings together savory chili and creamy mac and cheese for one loaded family favorite. It is perfect for game days, cozy weekends, or those nights when you want everything in one easy dish. The result is hot, cheesy, and totally comforting.

I first put chili mac on the table during one of my busiest weeks I was amazed how fast it came together yet tasted like it simmered all day My family can never decide which part they love most—the chili or the mac and cheese.

Ingredients

  • Ground beef: 80 percent lean adds classic chili depth Choose fresh meat with a cherry red color
  • Small onion: diced for sweetness and aromatic base Look for firm shiny onions
  • Bell pepper: diced for freshness and color A mix of red and green peppers adds interest
  • Garlic cloves: diced for flavor punch Fresh bulbs should be firm
  • Chili seasoning: for a well rounded spice backbone A homemade blend with chili powder cumin and paprika works best
  • Tomato paste: gives richness and umami Use a thick dark paste
  • Tomato sauce: creates a silky base Choose unsalted if possible
  • Diced tomatoes: undrained for added texture Go for a good quality canned brand
  • Chicken broth or beef broth: for moisture and depth Use low sodium for control
  • Kidney beans: for hearty body Choose beans with skins intact
  • Macaroni: for that classic comfort Pasta should be dry and hold shape
  • Butter: for a rich, velvety base
  • Flour: helps the sauce thicken look for unbleached for a subtle flavor
  • Heavy cream and milk: for creamy luxury Use whole milk for best results
  • Mustard powder and onion powder: add both sharpness and a touch of depth
  • Salt and pepper: always for balance
  • Hot sauce: for just a hint of warming heat Use a brand you love
  • Cheddar cheese: shredded for melting creamy finish Buy blocks and shred yourself for best melt
  • Parsley: as a fresh garnish Always choose flat leaf for more flavor

Instructions

Make the Chili:
Brown the Beef and Onions Cook the ground beef in a large pot over medium high heat for about two minutes Crumble well with your spoon then add diced onions Continue cooking for five more minutes until the beef is browned and the onions are fully softened Drain any excess grease This builds the savory base you need for a great chili flavor
Add Peppers Garlic and Seasonings:
Toss in bell pepper and garlic Stir constantly and cook about four minutes until peppers look softened and garlic is fragrant Sprinkle your chili seasoning over everything and add tomato paste Stir this mixture for another minute to wake up the spices and deepen the flavors
Simmer with Liquids:
Pour in tomato sauce diced tomatoes with juices and chicken broth Stir well to combine everything Boost the heat so it bubbles then turn it down to a low simmer Cover partially This is where the chili thickens and all flavors come together Let it simmer as you prep macaroni and cheese Add drained kidney beans during the last ten minutes so they stay nice and plump
Make the Mac and Cheese:
Boil the Pasta Bring salted water to a rolling boil Cook macaroni until just al dente so the pasta keeps its texture once it bakes Drain and set aside Build the Cheese Sauce In a large oven safe pot melt butter over medium heat Once bubbly whisk in flour Stir for two minutes This is your roux and develops deep flavor Slowly whisk in heavy cream in small splashes then do the same with milk so you get a smooth lump free sauce Season and Melt Simmer the sauce until it just bubbles Turn heat to low and stir in mustard powder onion powder salt pepper and hot sauce Keep whisking so nothing scorches Gradually add shredded cheddar cheese and stir until melted and completely smooth Combine Pasta and Sauce Fold drained macaroni into the cheese sauce Stir so every bit of pasta is coated Reduce pasta if you love extra creamy mac
Combine the Chili and Macaroni:
Blend Them Together Spoon the chili right into your cheesy macaroni Use a silicone spatula and gently fold them together Decide on your preferred chili to mac ratio—some like it heavy on chili others more cheesy You can freeze leftover chili for a future meal
Bake:
Add Cheese Top and Finish Smooth the chili mac mixture and shower generously with cheddar cheese Place in a preheated oven at four hundred degrees F Bake uncovered for five minutes Just long enough for the cheese to melt and bubble Garnish with chopped parsley and serve piping hot
A bowl of macaroni and cheese.
A bowl of macaroni and cheese. | yummygusto.com

I always look forward to the moment when the sharp cheddar meets the tender macaroni The smell alone takes me back to chilly nights at my grandmother’s house She swore by grating her own cheese and she was right nothing beats that creamy melt

Storage Tips

Let leftovers cool completely Cover tightly and refrigerate for up to four days For best texture reheat gently on the stovetop or microwave with a splash of milk You can also freeze portions in airtight containers for up to three months Thaw overnight before reheating

Ingredient Substitutions

You can swap ground turkey or chicken for the beef Try white beans instead of kidney beans if that is what you have Short pasta shapes like shells or penne work just as well in place of macaroni Out of heavy cream Just increase the milk and add a splash of sour cream for richness

Serving Suggestions

I love serving chili mac with a simple green salad and maybe some cornbread for scooping A dollop of sour cream and extra hot sauce on top is perfect for those who like a little zip If you are hosting a party serve in individual ramekins for easy portioning

Cultural and Historical Context

Chili mac is the ultimate American comfort mashup combining the Southern tradition of chili with the Midwest classic mac and cheese It has roots in diners and family tables across the country Sometimes called American chop suey in New England it is beloved for its heartiness and versatility

Seasonal Adaptations

Use roasted corn kernels in the summer for a sweet pop Swap in roasted pumpkin in the fall for cozy warmth Top with fresh cherry tomatoes and cilantro in spring for a fresh lift

Success Stories

Many home cooks say they make chili mac once and it becomes a regular in their rotation I have brought pans of it to new parents and potlucks and there is never a bite left My nephew declared it better than pizza and that is saying something

Freezer Meal Conversion

To make this into the ultimate freezer dinner assemble everything in a freezer safe dish without baking Wait to add the final layer of cheese Freeze tightly covered When ready to bake let thaw overnight add cheese and bake like normal It tastes just as good if not better

A bowl of macaroni and cheese with meat and vegetables.
A bowl of macaroni and cheese with meat and vegetables. | yummygusto.com

With this chili mac you get a steaming bowl of comfort and a recipe that is only going to get better every time you make it

Recipe Q&A

→ What type of ground beef works best?

80% lean ground beef brings flavor and juiciness without too much excess grease for the chili.

→ How can I make the chili spicier?

Add extra hot sauce, diced jalapeños, or a spicier chili seasoning blend to amp up the heat.

→ Can I substitute kidney beans?

Yes, black beans, pinto beans, or mixed beans all work well in place of kidney beans.

→ What's the best cheese for topping?

Sharp cheddar melts beautifully and adds bold flavor, but you can use Monterey Jack or Colby too.

→ How do I prevent soggy macaroni?

Cook macaroni just to al dente, so it maintains texture during baking and doesn’t become mushy.

Chili Mac Cheesy Bake

Savory ground beef chili paired with creamy macaroni and baked with a golden cheddar crust.

Prep Time
25 min
Cook Time
35 min
Total Time
60 min
By: Sandra

Category: Weeknight Dinners

Skill Level: Medium

Cuisine: American

Yield: 6 Serves (1 large casserole dish)

Dietary Info: ~

What You'll Need

→ Chili

01 1 pound ground beef, 80% lean
02 1 small onion, diced
03 1/2 cup bell pepper, diced
04 3 cloves garlic, diced
05 1.25 ounces chili seasoning mix
06 1 tablespoon tomato paste
07 8 ounces tomato sauce
08 14.5 ounces canned diced tomatoes, undrained
09 1/2 cup chicken broth
10 1 can (15 ounces) kidney beans, drained

→ Mac and Cheese

11 2 cups elbow macaroni, uncooked
12 2 tablespoons butter
13 2 tablespoons all-purpose flour
14 1/2 cup heavy cream
15 1 cup milk
16 1/2 teaspoon mustard powder
17 1/4 teaspoon onion powder
18 1/4 teaspoon salt
19 1/4 teaspoon black pepper
20 1/2 teaspoon hot sauce
21 1 1/2 cups cheddar cheese, shredded

→ For Baking and Garnish

22 1 1/2 cups cheddar cheese, shredded
23 Fresh parsley, chopped, for garnish

Directions

Step 01

In a large pot over medium-high heat, cook and crumble the ground beef for 2 minutes. Add diced onions and continue cooking for 5 minutes, or until beef is browned and onions are tender. Drain excess fat.

Step 02

Add diced bell pepper and garlic to the pot and cook for 4 minutes, or until peppers are softened.

Step 03

Stir in chili seasoning mix and tomato paste, cooking for 1 minute. Add tomato sauce, undrained diced tomatoes, and chicken broth. Stir well and bring to a boil. Reduce heat to maintain a gentle simmer, partially covered, while preparing macaroni and cheese. Add drained kidney beans to the pot during the final 10 minutes of simmering.

Step 04

Preheat the oven to 400° Fahrenheit. Bring a large pot of salted water to a boil. Add macaroni and cook according to package instructions until just al dente. Drain and set aside.

Step 05

In a large Dutch oven or soup pot, melt butter over medium heat until foaming. Whisk in flour and stir constantly for 2 minutes. Gradually add heavy cream and milk, stirring continuously, then bring the mixture to a boil. Reduce heat to a simmer.

Step 06

Add mustard powder, onion powder, salt, black pepper, and hot sauce to the sauce. Reduce heat to low. Gradually add shredded cheese, stirring until melted and smooth.

Step 07

Add drained macaroni to the cheese sauce, stirring until evenly coated. For a creamier texture, slightly reduce the amount of pasta.

Step 08

Gently fold the prepared chili into the macaroni and cheese mixture to your preferred ratio.

Step 09

Transfer the combined mixture to a baking dish if desired. Top with 1 1/2 cups shredded cheddar cheese. Bake uncovered for 5 minutes or until the cheese is fully melted. Garnish with chopped fresh parsley before serving.

Notes

  1. Allowing the chili to simmer longer enhances both thickness and flavor depth.
  2. Use freshly grated cheddar for optimal melt and texture in the cheese sauce.
  3. Chili can be prepared ahead and frozen for later use.

Gear Required

  • Large pot
  • Dutch oven or large soup pot
  • Whisk
  • Colander
  • Baking dish
  • Silicone spatula

Allergy Details

Double-check ingredients for allergens. If you’re unsure, talk to a health pro.
  • Contains milk and dairy products
  • Contains wheat (gluten)

Nutrition Info (per serving)

Just for reference. It’s not a substitute for a nutritionist’s advice.
  • Calories: 665
  • Fat: 32 g
  • Carbs: 47 g
  • Protein: 41 g